DTboost logo

Casting Application

Investment Casting, Gravity Casting, Die Casting, Sand Casting

Investment Casting Process

We Provide PRO-Cast Simulation, Design and Consulting Services!

auto_casting_1_1

WAX Process

The only mass-production wax mold automatic assembly system in Asia.

auto_casting_1_2
auto_casting_1_3

Shell Process

  • DSA infrared rapid drying system can complete the drying in only 6 hours! Compared to the traditional shell mold drying process that takes 50 hours!
  • Ensures stability of the cast parts' dimensions, weight, and quality.
auto_casting_1_4

The world’s only mass-production rapid drying shell mold system, with over ten years of factory production verification.

auto_casting_1_5

Mass Production Shell Mold Flexible Manufacturing System

auto_casting_2_1auto_casting_2_2
auto_casting_2_3
  • Sand Coating Tank with Automatic Filtrationand Sand Replenishment Functions
  • Loading and Unloading Station
  • Slurry and Sand Coating Robot
  • 3D Rod-Type Conveyor
  • Blower
  • Slurry Tank (Optional Automatic Slurry Replenishment Function)
auto_casting_3_1
  • A user-friendly human-machine interface system provides operators with a simplified platform.
  • Web Interface: Enables production line status monitoring throughout the facility.
  • Equipment Health Check and Alerts: Supports maintenance personnel in keeping equipment in optimal condition.
  • Fault History Analysis: Helps identify frequent failures and areas with longer repair times, enabling adjustments to maintenance SOPs and improving equipment performance.
auto_casting_4_1
auto_casting_4_2
  • Material Tracking and Recording: Enables production management to monitor key aspects of shell mold production and control errors when quality issues arise.
  • Production History Recording: RFID tagging of shell molds facilitates tracking of subsequent process history.
  • Sand Dipping Machine with Automatic Sand Replenishment
  • Trolley Conveyor
  • Infrared Rapid Drying System
  • Robot Linear Axis Track
  • Loading and Unloading Station
  • Slurry and Sand Dipping Robot
  • Loading and Unloading Robot
  • Slurry Tank
  • Optional:Automatic Slurry Replenishment

auto_casting_4_3
  • Access Control: Ensures process parameters are protected from unauthorized modifications and safeguards critical process data.
  • Key Information: Assists operators in verifying production status.
  • Process Parameter Management: Configures detailed action workflows.
  • Production Management: Displays production status.
  • User-Friendly Query Interface
auto_casting_6_1

Die Casting Process

auto_casting_7_1auto_casting_7_2

Gravity Casting Process

auto_casting_8_1auto_casting_8_2

Sand Casting Process

auto_casting_9_7
auto_casting_9_1
1
Sand Core Making Machine. Unloading & Coating.
auto_casting_9_2
2
Laser Marking
auto_casting_9_3
3
Sand Core dispensing, Assembly, Loading & Unloading
auto_casting_9_4
4
Automatic screw locking
auto_casting_9_5
5
Sand Core Unloading to Sand Box
auto_casting_9_6
6
Foundry Conveyor