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Robotic Welding System

MIG Welding, TIG Welding

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All-Function Version Robotic Welding System

  • DSA TCP Automatic Calibration System
  • Cyber-Physical Systems with Robotmaster
  • Automatic Wire Trimming and Cleaning welding slag of the welding torch
  • Welding jig design and simulation services, enabling the robotic welding rate to approach 100%
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MIG, Pulse Welding

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TIG, Smooth Welding

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Design and Manufacturing of Welding Fixtures

Confirmation of welding jig and welding sample dimensions through 3D Scanning to Ensure Jig Accuracy

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Let the Robotic Welding System approach

100% Automatic Welding Rate

Welding Jig Design and Manufacturing Price List

Basic Jig

3,000-5,000 USD

No path simulation confirmation

Customer needs to adjust jigs to increase welding automation rate

Robot Path Optimization Jig

6,000-8,000 USD

Robot path simulation confirmation by robotmaster

Welding automation rate over 90%

Welding Parameter + Robot Path Optimization Jig

13,000-18,000 USD

Robot path simulation confirmation by robotmaster

Welding automation rate over 90%

Welding parameter adjustment and verification

Consulting Services for Material Preparation (e.g., tubing, castings, forgings), with assistance in providing modification suggestions.

Testing and verification of welding penetration rate

  • The jigs will be designed to meet the geometry requirements of the bike frame.
  • The above focuses on welding functionality, and any requirements related to the appearance of the weld should be adjusted by the customer.
  • Automation welding rate of over 90% is subject to bicycle type restrictions, and the maximum automation welding rate will be discussed based on the situation.
  • All the above will be confirmed using a 3D scanner.
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Budget Version Robotic Welding System

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TIG, Smooth Welding

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MIG, Pulse Welding

Modular Mass Production line

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Capacity Conditions

1

Working Conditions

  • Daily working hours: 24 hours
  • Monthly working days: 22.5 days
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Production Shifts

  • Three shifts
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Standard Frame

  • Cycle Time: 3 minutes/unit
  • Annual production capacity: 129,600 units
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E-Bike Frame

  • Cycle Time: 5 minutes/unit
  • production capacity: 77,760 units/Year
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