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2025 TAIPEI CYCLE exhibition in Taipei

AI-Powered Robotic Surface Finishing Total Solution

DTboost Robotic FlexRC Tool Systems: The Most Comprehensive Solution

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DTboost FlexRC Tool System with Compliant Force Technology

Provide stable, precise grinding performance for various applications. Equipped with Compliance Force Control for consistent, flexible processing, reducing manual labor and improving workplace safety.

DTb TCP Calibration and Robotmaster Off-Line Programming Software

Robotmaster simplifies robot path generation, improving efficiency and accuracy, and reducing manual intervention. Our automatic TCP calibration enhances path execution, ensuring precise, complex grinding results.

3M High-Performance Grinding Consumables

As a 3M partner, we offer 3M high-quality grinding materials that improve processing speed and surface finish, while minimizing health risks to workers.

DSA Complete Grinding Solution

A one-stop system combining hardware, software, and consumables for efficient, safer operations.

Expert Robotic Surface Finishing

We have extensive experience in automated processes like deburring, polishing, and grinding, improving productivity and worker health.

DTb Cloud SMB System

AI-powered monitoring for real-time equipment status and smart maintenance recommendations, reducing downtime.

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1000+
Project Completed
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11+
Work Experience
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21+
Design Patent

Our Advantages

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Advanced ONE-STOP Solutions

Offering complete robotic surface finish systems, including Grinding Tools, Belt Sanders, TCP Calibration, Programming Software, and Smart Manufacturing Solutions for efficient, precise processing.

High Precision and Efficiency

Using Compliance Force Control to ensure consistent and flexible processing, improving productivity, reducing the need for manual labor, and increasing overall output.

Environmental and Social Responsibility

Our systems meet global regulations and help achieve ESG goals by enhancing safety, protecting the environment, and promoting sustainability.

Expertise

Made in Taiwan, with extensive factory experience over the past decade, we provide customized solutions for deburring, polishing, grinding, and more.

Smart Manufacturing

Our AI-powered DTb Cloud SMB system optimizes equipment performance, reducing maintenance risks and boosting efficiency.

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AI-Powered Robotic Surface Finishing Total Solution

RTH-2TP Dual-Station Surface Finishing System for

Robotic Tool Handling

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  • Automatic Sanding Belt Changer
  • Robotic Tool Change Support for DTboost FlexRC Tools
  • Automatic Abrasive Paper Changer
  • Industrial Robot
  • Dual-Station Turntable Positioner
  • ATML Automatic Timed Micro-Lubrication System

Application Scope

  • Material Types: Metals, plastics, composite materials (e.g., carbon fiber, fiberglass).
  • Processing Needs: Suitable for surface treatment before painting, weld seams, gates, risers, burr removal, and post-processing burr treatment.

Industry Applications

  • Aerospace, shipbuilding, military, automotive, motorcycles, bicycles, hardware, 3C.
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Industry Types

  • Sheet Metal: Surface grinding and smoothing after stamping and welding to ensure high-quality appearance and functionality.
  • Casting: Grinding and polishing to remove gates, risers, parting lines, and burrs, with pre-paint surface smoothing.
  • Machining: Precise deburring of metal and plastic workpieces for smooth edges and standard compliance.
  • Hydroforming: Grinding rough surfaces and parting lines, with pre-paint smoothing for optimal results.
  • Forging: Flash trimming and surface grinding to ensure quality appearance and functionality.
  • Carbon Fiber & Fiberglass: Performing coarse and fine grinding to meet clear coating or painting requirements, ensuring smooth and flawless finishes.

System Advantages

  • Reduced Labor Demand: Automation enhances efficiency.
  • Improved Environment: Reduces dust and noise.
  • Health Protection: Minimizes exposure to harmful substances.
  • ESG Compliance: Reduces pollution and enhances corporate image.

Core Functions

1

Large Workpiece Surface Finishing

    • robot handheld tools to flexibly handle complex structures and tight corners, Ideal for high-automation surface finishing coverage and intricate workpiece geometries.
2

Flexible configurations of DTboost FlexRC tools and abrasive materials

    • Equipped with a standard tool changer offering three sets, fully compatible with the complete range of DTboost DTboost FlexRC tools.
    • Features an automated Abrasive Paper changer with three standard Abrasive Paper slots, supporting various Abrasive Paper configurations to meet diverse processing needs.
3

Dual-Station Design

    • Increases production efficiency by reducing loading and unloading times
4

Single-Axis Robot Positioner

    • Expands grinding coverage, reduces dead zones
    • Enhances processing flexibility

Intelligent Systems

  • DTb Cloud System: An intelligent equipment inspection and monitoring system that provides real-time status updates and data analysis, enhancing performance management.
  • AI Intelligent System: A manual-based conversational guidance system for troubleshooting, equipment condition detection, and maintenance prediction.
  • Highly Integrated Offline Programming Software: Enables rapid robot path programming, significantly improving operational efficiency.

Design and Service

  • Eco-Friendly and Safety Design: Optimizes abrasive material usage to reduce waste, incorporates various dust collection solutions to ensure a clean and stable working environment, and complies with CE safety standards for operational safety.
  • Customized Solutions: Supports various workpiece sizes and materials.
  • After-Sales Service: Provides technical support and regular maintenance.

Robot Options

  • Robotic Configuration: Supports high-precision models for detailed processing:IRB2600-20 with a line accuracy of 0.55mm、IRB4600-60 with a line accuracy of 0.74mm.
  • For higher precision, IRB2400 or IRB4400 can be selected.
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RWH-3DF Surface Finishing System for Robotic Workpiece Handling

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AFS-3D 3D Automated Feeding System

  • Space-saving, Multi-layer Stacking

    The 3D automated loading system enables stacking up to 5-6 layers based on workpiece size, maximizing vertical space and reducing system footprint.

  • Integrated Loading Trolley

    The trolley allows fast batch transfers and smooth workpiece transitions, reducing manual effort and improving efficiency.

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  • ToolStand-4GT Surface Finishing Tool Stand with Tools
  • Industrial Robot
  • AFS-3D 3D Automated Feeding System with Trolley
  • Belt Sander
  • Flap Wheel Machine
  • Automated Abrasive Paper Changer
  • Optional Transfer Station for Multi-Station Integration
  • Optional Wet Dust Collection Unit
  • ATML Automatic Timed Micro-Lubrication System

Application Scope

  • Material Types: Metals, plastics, composite materials (e.g., carbon fiber, fiberglass).
  • Processing Needs: Suitable for surface treatment before painting, weld seams, gates, risers, burr removal, and post-processing burr treatment.

Industry Applications

  • Aerospace, Shipbuilding, Military, Automotive, Motorcycles, Bicycles, Hardware, 3C.
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Industry Types

  • Sheet Metal: Surface grinding and smoothing after stamping and welding to ensure high-quality appearance and functionality.
  • Casting: Grinding and polishing to remove gates, risers, parting lines, and burrs, with pre-paint surface smoothing.
  • Machining: Precise deburring of metal and plastic workpieces for smooth edges and standard compliance.
  • Hydroforming: Grinding rough surfaces and parting lines, with pre-paint smoothing for optimal results.
  • Forging: Flash trimming and surface grinding to ensure quality appearance and functionality.
  • Carbon Fiber & Fiberglass: Performing coarse and fine grinding to meet clear coating or painting requirements, ensuring smooth and flawless finishes.

System Advantages

  • Reduced Labor Demand: Automation enhances efficiency
  • Improved Environment: Reduces dust and noise
  • Health Protection: Minimizes exposure to harmful substances
  • ESG Compliance: Reduces pollution and enhances corporate image

Core Functions

1

Small Workpiece Grinding

    • Robotic handheld workpiece systems allow quick switching between multiple DTb FlexRC tools and belt sanders.
    • Enabling efficient grinding, polishing, and deburring with significantly improved productivity and surface quality.
2

Flexible Configurations of DTboost FlexRC Tools and Abrasive Materials

    • ToolStand-4GT: Supports up to four DTb FlexRC tools, expanding system capabilities to meet diverse processing needs.
    • Sander with DTb FlexRC Tools: Features an automatic Abrasive Paper changer, enhancing convenience and processing efficiency.
    • Compatible with All DTb FlexRC Belt Sanders: Significantly boosts grinding performance, meeting high-efficiency processing requirements.
3

Automated Material Handling System

    • DTb 3D Automated Feeding System with Trolley: Utilizes 3D vertical space to maximize storage capacity and minimize floor space usage.
    • Equipped with a trolley for batch operations, it significantly enhances loading and unloading efficiency.

Intelligent Systems

  • DTb Cloud System: An intelligent equipment inspection and monitoring system that provides real-time status updates and data analysis, enhancing performance management.
  • AI Intelligent System: A manual-based conversational guidance system for troubleshooting, equipment condition detection, and maintenance prediction.
  • Highly Integrated Offline Programming Software: Enables rapid robot path programming, significantly improving operational efficiency.

Design and Service

  • Eco-Friendly and Safety Design: : Optimizes abrasive material usage to reduce waste, incorporates various dust collection solutions to ensure a clean and stable working environment, and complies with CE safety standards for operational safety.
  • Customized Solutions: Supports various workpiece sizes and materials.
  • After-Sales Service: Provides technical support and regular maintenance.

Robot Options

  • Robotic Configuration: Supports high-precision models for detailed processing:IRB2600-20 with a line accuracy of 0.55mm、IRB4600-60 with a line accuracy of 0.74mm.
  • For higher precision, IRB2400 or IRB4400 can be selected.
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DTboost FlexRC Tools & Belt Sanders

with Compliant Force Technology

DTb Cloud System

RTH-2TPAADX306-A00-A001_模組化去刺研磨-更新夾爪
arrowGoogle Cloud IconIcon RightRight Machine

Connect your DSA/DTboost devices to the internet and manage them effortlessly with DTb Cloud.

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DTboost

System Features

DTb Cloud allows you to monitor equipment status anytime and use AI intelligence to quickly resolve issues, ensuring stable and efficient operations.

Use it to solve your problems

Real-time Status Dashboard

  • real-time status dashboard provides today's usage status
  • consumable information
  • currently running system programs
  • allowing users to easily monitor equipment status in real time
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DTboost

AI Assistant

  • Access manuals online anytime, anywhere, and resolve issues efficiently
  • With AI assistance, quickly find solutions to equipment problems
  • streamlining troubleshooting and improving operational efficiency

Utilization Log

Utilize utilization rate records to analyze equipment or system usage, optimize performance, and manage resources effectively. This helps improve production efficiency, reduce downtime, and ensure optimal resource allocation.

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TCP CalibrationCalibration Chart

TCP Calibration

Utilization Log

System standardization and synchronization of simulation values with real-world values, enabling off-line programming software to be accurately utilized for robot systems.

X AxisY AxisZ Axis
Result - deviation0.0380.0360.036
The ABB IRB2600 Robot utilizes the DSA TCP calibration system to achieve a maximum deviation of 0.038 mm in the XYZ three-axis.

Absolute Accuracy

After calibration
IdealMeasurementDeviation
Target 13029.86-0.14
Target 23029.88-0.12
Target 33030.040.04
Target 43029.96-0.04
Before calibration
IdealMeasurementDeviation
Target 13029.77-0.23
Target 23029.79-0.21
Target 33029.89-0.11
Target 43029.83-0.17

These are values directly output from offline programming software, processed by the robot, and measured in actuality

Absolute AccuracyAbsolute Accuracy

Robotic Surface Treatment System

Helping Enterprises Achieve Global ESG Goals and Sustainable Development

Environmental Impact

The robotic surface treatment system helps enterprises comply with global environmental regulations, including air pollution prevention laws, achieving environmental standards in resource utilization, energy consumption, and pollutant emissions. It aligns with the U.S. Clean Air Act, EU Air Quality Directive, China's Air Pollution Prevention Law, and relevant regulations in Southeast Asia.

Reducing Resource Waste

Precise control of the grinding process reduces material waste, complying with Japan's policies on efficient resource utilization.

  • Quantifiable Benefits: Material usage efficiency improved by 20%-35%, annual waste reduction of 200-300 kg per unit of equipment
  • Gains: Lower material costs and reduced waste disposal expenses

Reducing Energy Consumption

Optimized energy management systems reduce energy usage, meeting the standards of the Energy Conservation Act.

  • Quantifiable Benefits: Annual electricity savings of 2,000-3,500 kWh per unit, energy consumption reduced by 15%-25%
  • Gains: Enhanced energy utilization efficiency and eligibility for energy subsidies or tax deductions

Reducing Pollutant Emissions

Effectively controls dust and wastewater emissions, complying with Air Pollution Control and Water Pollution Prevention regulations.

  • Quantifiable Benefits: Annual dust emissions reduced by 600-1,200 kg per unit wastewater emissions reduced by 10%-20%
  • Gains: Minimized risk of environmental pollution fines, improved corporate social responsibility image, and attraction of sustainable development investments
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Employee Safety Assurance

Automated grinding equipment helps enterprises comply with global labor safety and health regulations, reducing workplace injury risks and ensuring a safe work environment. It adheres to Japan's Industrial Safety and Health Act, U.S. Occupational Safety and Health Act (OSHA), EU Workplace Safety and Health Directive, China's Occupational Safety and Health Act, India's Worker Safety and Health Act, and relevant regulations in Southeast Asia.

Reducing Workplace Accidents

Automated equipment is equipped with safety guards and emergency stop functions, meeting equipment safety standards in the Industrial Safety and Health Act.

  • Quantifiable Benefits: Workplace accident rates reduced by 30%-50%
  • Gains: Lower medical and compensation costs for workplace injuries, increased employee satisfaction and productivity

Smart Manufacturing and AI Integration

Efficient dust collection systems meet Industrial Safety and Health Act requirements for dust concentration control, protecting employee health.

  • Quantifiable Benefits: Dust exposure reduced by 60%-75%
  • Gains: Reduced employee absenteeism due to health issues, improved work efficiency, and lower health insurance costs

Social Benefits

The application of automated grinding equipment improves employee work environments and reduces health risks, aligning with Japan's standards for promoting social responsibility.

  • Protecting Employee Health
  • Reducing the risk of employees being exposed to harmful substances, fostering a healthy work environment, and complying with health standards in the Industrial Safety and Health Act
  • Quantifiable Benefits: Respiratory disease incidence reduced by 20%-40%, sick leave days due to occupational diseases reduced by 15%-30%

Compliance with Global Standards

Automated grinding equipment complies with ISO 45001 and ISO 14001 standards, adhering to related regulations worldwide. This demonstrates the company's commitment to labor safety, health, and environmental management, ensuring compliance with laws in the U.S., EU, Japan, China, India, and Southeast Asia, reflecting the company's dedication to global safety and environmental priorities.

ISO 45001: Occupational Health and Safety Management

Compliance with standards reduces the risk of employees being exposed to hazardous environments, improving safety management indicators.

ISO 14001: Environmental Management System

By reducing energy consumption and pollutant emissions, the system complies with environmental protection standards and supports the company's sustainable development goals.

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Automated grinding equipment not only helps enterprises comply with Japan's relevant regulations but also plays a critical role in promoting ESG goals.

These systems support enterprises in continuous improvement in employee safety, environmental protection, and resource management, laying a solid foundation for long-term sustainability while delivering significant economic and social benefits.

Global Distributor Program and Expansion

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© Da Shiang Technology Co., Ltd | DTboost 2024