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2025 TAIPEI CYCLE exhibition in Taipei

AI-Optimized Comprehensive Surface Treatment Solution

Robotic Surface Processing System: The Most Comprehensive Solution

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DTboost Grinding Tools and Belt Sanders

Provides stable and precise grinding performance, suitable for various applications. Equipped with Compliance Force Control technology to ensure consistency and flexibility during processing, reducing reliance on manual operations and improving workplace health.

Perfect Integration of DTb Automatic TCP Calibration Technology with Robotmaster Offline Programming Software

Robotmaster offline programming software simplifies the generation of robotic processing paths, enhancing programming efficiency and processing accuracy. It reduces manual intervention, lowers labor intensity, and boosts production efficiency. Our automatic TCP calibration technology seamlessly integrates physical and virtual parameters of the robot, combined with Robotmaster to greatly improve path execution accuracy, achieving precise and complex grinding applications.

3M High-Performance Robotic Grinding Consumables

As a 3M distribution partner, we provide high-performance grinding materials that perfectly integrate with robotic systems, significantly improving processing efficiency and surface quality while reducing health risks to workers.

DSA Comprehensive Grinding System Solutions

Integrating hardware, software, and consumables, we provide a one-stop solution that fully meets various surface processing needs, reducing traditional manual operations and creating a healthier work environment.

Extensive Experience in Robotic Surface Processing

We have the largest and most experienced team in Taiwan specializing in automated surface processing technologies, covering deburring, polishing, grinding, cutting, and sandblasting processes. We help clients improve production efficiency and protect worker health.

DTb Cloud SMB Smart Manufacturing System

Deeply integrating AI technology, the system enables real-time monitoring and intelligent recommendations for equipment. It can detect equipment status, analyze failure risks, and provide maintenance or operational advice, ensuring stable operation and high production efficiency while further reducing reliance on manual operations.

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1000+
Project Completed
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11+
Work Experience
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21+
Design Patent

Our Advantages

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Globally Leading Technologies and Solutions

We offer the most comprehensive robotic surface processing system solutions, covering grinding tools, belt sanders, TCP calibration technology and offline programming software, high-performance grinding materials, and smart manufacturing systems. These solutions fully meet customer needs in automated surface processing, ensuring efficient and precise processing results.

High Precision and Efficiency

The system is equipped with advanced Compliance Force Control technology, ensuring consistency and flexibility during processing. This significantly improves production efficiency, reduces reliance on manual operations, and enhances overall productivity.

Environmental and Social Responsibility

Our robotic surface processing systems comply with global regulatory requirements and play a key role in promoting corporate ESG (Environmental, Social, and Governance) goals. They enhance worker safety, promote environmental protection, and support sustainable resource management, aiding companies in achieving sustainable development.

Extensive Experience and Professional Expertise

With the largest and most experienced team in Taiwan specializing in automated surface processing technologies, we cover diverse processes such as deburring, polishing, grinding, cutting, and sandblasting. Our rich expertise in robotic surface processing allows us to meet various process demands and provide customized solutions for our clients.

Smart Manufacturing and AI Integration

Our DTb Cloud SMB system deeply integrates with AI intelligent systems to enable real-time equipment monitoring and intelligent recommendations. This enhances operational efficiency, reduces maintenance and operational risks, and helps companies achieve optimal production performance.

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Robotic Handheld Tool Surface Treatment System

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  • Automatic Sanding Belt Changer
  • Tool Change Rack, , Used for Tool Replacement
  • Automatic Sandpaper Changer
  • Robot
  • Dual-Station Rotary Positioner

Application Scope

  • Material Types: Metals, plastics, composite materials (e.g., carbon fiber, fiberglass).
  • Processing Needs: Suitable for surface treatment before painting, weld seams, gates, risers, burr removal, and post-processing burr treatment.

Industry Applications

  • Aerospace, shipbuilding, military, automotive, motorcycles, bicycles, hardware, 3C.
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Industry Types

  • Sheet Metal Processing: Precision grinding and smoothing after sheet metal stamping and welding.
  • Casting Industry: Surface flaw correction, gate, riser, parting line, and burr removal.
  • Machining: Burr removal from metal or plastic workpieces.
  • Hydraulic Forming: Grinding hydraulic-formed workpiece surfaces and parting lines.
  • Forging Industry: Grinding forged workpiece surfaces for flash cutting or grinding treatment.
  • Carbon Fiber Processing: Edge finishing, rough grinding, and fine grinding of carbon fiber components.
  • Fiberglass Molding: Edge finishing, rough grinding, and fine grinding of fiberglass components.

System Advantages

  • Reduced Labor Demand: Automation enhances efficiency.
  • Improved Environment: Reduces dust and noise.
  • Health Protection: Minimizes exposure to harmful substances.
  • ESG Compliance: Reduces pollution and enhances corporate image.

Core Functions

1

Large Workpiece Grinding

    • Handheld tools for flexible handling of complex structures and hard-to-reach areas.
    • Suitable for high grinding coverage demands, achieving high automation in grinding.
2

Multi-functional Tool and Material Compatibility

    • Tool Change: Standard with 3 tool sets, tools can be freely selected from DTboost surface treatment tools.
    • Automatic Sandpaper Machine: Standard with three sandpaper slots, supporting various sandpaper combinations to meet diverse processing needs.
3

Dual-Station Design

    • Reduces loading time.
    • Improving production efficiency
4

Single-Axis Robot Positioner

    • Expands grinding range, reduces dead zones.
    • Enhances processing flexibility.

Intelligence and Automation

  • DTb Cloud System: Monitors equipment status and provides data analysis.
  • AI Intelligent System: Detects equipment conditions and predicts maintenance needs.
  • Multi-Station Automatic Switching: Quick configuration to meet diverse needs.

Design and Service

  • Environmental and Safety Design: Efficient dust collection system and ergonomic design.
  • Customized Solutions: Supports different workpiece sizes and materials.
  • After-Sales Service: Technical support and regular maintenance.

Robot Options

  • Robotic Arm Configuration: Supports high-precision versions for fine processing.
  • IRB2600-20: Line accuracy of 0.55mm, IRB4600-60: Line accuracy of 0.74mm For higher precision, options include IRB2400 or IRB4400.
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Robotic Handheld Workpieces Surface Treatment System

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3D Automated Feeding System

  • Space-saving, Multi-layer Stacking

    The 3D automated feeding system enables multi-layer stacking (5-6 layers), optimizing vertical space and reducing footprint.

  • Integrated Feeding Cart

    Works with the feeding cart for easy batch transfer, streamlining workflows and improving efficiency.

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  • ToolStand-4GT Surface Finishing Tool Stand with Tools
  • Industrial Robot
  • DTb 3D Automated Feeding System with Trolley
  • Belt Sander
  • Flap Wheel Machine
  • Automated Abrasive Paper Changer
  • Optional Transfer Station for Multi-Station Integration
  • Optional Wet Dust Collection Unit

Application Scope

  • Material Types: Metals, plastics, composite materials (e.g., carbon fiber, fiberglass).
  • Processing Needs: Suitable for surface treatment before painting, weld seams, gates, risers, burr removal, and post-processing burr treatment.

Industry Applications

  • Aerospace, shipbuilding, military, automotive, motorcycles, bicycles, hardware, 3C.
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Industry Types

  • Sheet Metal Processing: Precision grinding and smoothing after sheet metal stamping and welding.
  • Casting Industry: Surface flaw correction, gate, riser, parting line, and burr removal.
  • Machining: Burr removal from metal or plastic workpieces.
  • Hydraulic Forming: Grinding hydraulic-formed workpiece surfaces and parting lines.
  • Forging Industry: Grinding forged workpiece surfaces for flash cutting or grinding treatment.
  • Carbon Fiber Processing: Edge finishing, rough grinding, and fine grinding of carbon fiber components.
  • Fiberglass Molding: Edge finishing, rough grinding, and fine grinding of fiberglass components.

System Advantages

  • Reduced Labor Demand: Automation enhances efficiency.
  • Improved Environment: Reduces dust and noise.
  • Health Protection: Minimizes exposure to harmful substances.
  • ESG Compliance: Reduces pollution and enhances corporate image.

Core Functions

1

Large Workpiece Grinding

    • Handheld tools for flexible handling of complex structures and hard-to-reach areas.
    • Suitable for high grinding coverage demands, achieving high automation in grinding.
2

Multi-functional Tool and Material Compatibility

    • Tool Change: Standard with 3 tool sets, tools can be freely selected from DTboost surface treatment tools.
    • Automatic Sandpaper Machine: Standard with three sandpaper slots, supporting various sandpaper combinations to meet diverse processing needs.
3

Dual-Station Design

    • Reduces loading time.
    • Improving production efficiency.
4

Single-Axis Robot Positioner

    • Expands grinding range, reduces dead zones.
    • Enhances processing flexibility.

Intelligence and Automation

  • DTb Cloud System: Monitors equipment status and provides data analysis.
  • AI Intelligent System: Detects equipment conditions and predicts maintenance needs.
  • Multi-Station Automatic Switching: Quick configuration to meet diverse needs.

Design and Service

  • Environmental and Safety Design: Efficient dust collection system and ergonomic design.
  • Customized Solutions: Supports different workpiece sizes and materials.
  • After-Sales Service: Technical support and regular maintenance.

Robot Options

  • Robotic Arm Configuration: Supports high-precision versions for fine processing.
  • IRB2600-20: Line accuracy of 0.55mm, IRB4600-60: Line accuracy of 0.74mm For higher precision, options include IRB2400 or IRB4400.
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Utilization Log

RHT-2TPAADX306-A00-A001_模組化去刺研磨-更新夾爪
arrowGoogle Cloud IconIcon RightRight Machine

Connect your DSA/DTboost device to the internet and easily manage it through DTb Cloud!

DTboost
DTboost

System Features

Check your device anytime, anywhere

Use it to solve your problems

AI with Manual

  • Access manuals online anytime, anywhere and solve the issues you need
  • Quickly find solutions to device issues in complex manuals
  • Simplify troubleshooting processes and improve operational efficiency

Real-time Status Dashboard

  • Today's device usage status
  • Consumable information
  • System execution processes
DTboost
DTboost

Utilization Log

You can analyze the usage of devices or systems through utilization logs to optimize overall performance and efficiently manage resources.

This helps improve productivity, reduce downtime, and promote optimal resource allocation and utilization.

TCP CalibrationCalibration Chart

TCP Calibration

Utilization Log

System standardization and synchronization of simulation values with real-world values, enabling off-line programming software to be accurately utilized for robot systems.

X AxisY AxisZ Axis
Result - deviation0.0380.0360.038
The ABB IRB2600 Robot utilizes the DSA TCP calibration system to achieve a maximum deviation of 0.038 mmin the XYZ three-axis.

Absolute Accuracy

After calibration
IdealMeasurementdeviation
Target 13029.86-0.14
Target 23029.88-0.12
Target 33030.040.4
Target 43029.96-0.04
Before calibration
IdealMeasurementdeviation
Target 13029.77-0.23
Target 23029.79-0.21
Target 33029.89-0.11
Target 43029.83-0.17

These are values directly output from offline programming software, processed by the robot, and measured in actuality

Absolute AccuracyAbsolute Accuracy

Robotic Surface Treatment System

Helping Enterprises Achieve Global ESG Goals and Sustainable Development

Environmental Impact

The robotic surface treatment system helps enterprises comply with global environmental regulations, including air pollution prevention laws, achieving environmental standards in resource utilization, energy consumption, and pollutant emissions. It aligns with the U.S. Clean Air Act, EU Air Quality Directive, China's Air Pollution Prevention Law, and relevant regulations in Southeast Asia.

Reducing Resource Waste

Precise control of the grinding process reduces material waste, complying with Japan's policies on efficient resource utilization.

  • Quantifiable Benefits: Material usage efficiency improved by 20%-35%, annual waste reduction of 200-300 kg per unit of equipment
  • Gains: Lower material costs and reduced waste disposal expenses

Reducing Energy Consumption

Optimized energy management systems reduce energy usage, meeting the standards of the Energy Conservation Act.

  • Quantifiable Benefits: Annual electricity savings of 2,000-3,500 kWh per unit, energy consumption reduced by 15%-25%
  • Gains: Enhanced energy utilization efficiency and eligibility for energy subsidies or tax deductions

Reducing Pollutant Emissions

Effectively controls dust and wastewater emissions, complying with Air Pollution Control and Water Pollution Prevention regulations.

  • Quantifiable Benefits: Annual dust emissions reduced by 600-1,200 kg per unitwastewater emissions reduced by 10%-20%
  • Gains: Minimized risk of environmental pollution fines, improved corporate social responsibility image, and attraction of sustainable development investments
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Employee Safety Assurance

Automated grinding equipment helps enterprises comply with global labor safety and health regulations, reducing workplace injury risks and ensuring a safe work environment. It adheres to Japan's Industrial Safety and Health Act, U.S. Occupational Safety and Health Act (OSHA), EU Workplace Safety and Health Directive, China's Occupational Safety and Health Act, India's Worker Safety and Health Act, and relevant regulations in Southeast Asia.

Reducing Workplace Accidents

Automated equipment is equipped with safety guards and emergency stop functions, meeting equipment safety standards in the Industrial Safety and Health Act.

  • Quantifiable Benefits: Workplace accident rates reduced by 30%-50%
  • Gains: Lower medical and compensation costs for workplace injuries, increased employee satisfaction and productivity

Smart Manufacturing and AI Integration

Efficient dust collection systems meet Industrial Safety and Health Act requirements for dust concentration control, protecting employee health.

  • Quantifiable Benefits: Dust exposure reduced by 60%-75%
  • Gains: Reduced employee absenteeism due to health issues, improved work efficiency, and lower health insurance costs

Social Benefits

The application of automated grinding equipment improves employee work environments and reduces health risks, aligning with Japan's standards for promoting social responsibility.

  • Protecting Employee Health
  • Reducing the risk of employees being exposed to harmful substances, fostering a healthy work environment, and complying with health standards in the Industrial Safety and Health Act
  • Quantifiable Benefits: Respiratory disease incidence reduced by 20%-40%, sick leave days due to occupational diseases reduced by 15%-30%

Compliance with Global Standards

Automated grinding equipment complies with ISO 45001 and ISO 14001 standards, adhering to related regulations worldwide. This demonstrates the company's commitment to labor safety, health, and environmental management, ensuring compliance with laws in the U.S., EU, Japan, China, India, and Southeast Asia, reflecting the company's dedication to global safety and environmental priorities.

ISO 45001: Occupational Health and Safety Management

Compliance with standards reduces the risk of employees being exposed to hazardous environments, improving safety management indicators.

ISO 14001: Environmental Management System

By reducing energy consumption and pollutant emissions, the system complies with environmental protection standards and supports the company's sustainable development goals.

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Automated grinding equipment not only helps enterprises comply with Japan's relevant regulations but also plays a critical role in promoting ESG goals.

These systems support enterprises in continuous improvement in employee safety, environmental protection, and resource management, laying a solid foundation for long-term sustainability while delivering significant economic and social benefits.

© Da Shiang Technology Co., Ltd | DTboost 2024