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Robotmaster

OFFLINE PROGRAMMING SOFTWARE FOR ROBOTS

Applications

Cutting

Additive Manufacturing

Deburring

Dispensing

Grinding and Finishing

Machining

Paint/Spray

Surface Treatment

Trimming

Welding

robotmaster_1_KV

Cutting

Robot work cells are flexible cost effective solutions for cutting complex shapes on 2 or 3D surfaces using laser, plasma, water-jet, gas cutting, or compliant knife tooling, with high speed and precision, without additional finishing steps.

Overview

Robotmaster® automatically programs smooth error-free tool motion and transitions, exploiting your cutting technology parameters to cut accurate shapes and true arcs, and flexible control of external axes.

Advantages for cutting applications

Robot programming for trimming and cutting paths can be generated automatically from the CAD model and subsequently modified with minimal effort to adjust for:

  • Diameter of cutter
  • Depth of cut
  • Number of cuts
  • Tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maximize robot reach
  • Ability to manage and optimize entries and exits
  • Ability to automatically activate/deactivate spindle or tool
  • Joint repositioning tools can be used to easily control the robot configurations and wrist winding/unwinding for optimal trimming trajectories
  • Ability to program, simulate and use multiple tools
  • Calibration tools that compensate for actual part setup
robotmaster_2_KV

Robotic Additive Manufacturing

Overview

Robotmaster® can be used for easy programming of all robotic additive manufacturing processes including:

  • Fused deposition modeling (FDM)
  • Laser metal fusion (LMF)
  • Deposition Welding
  • Composite Lay-Up
  • 3D printing

Advantages of Robotic Additive Manufacturing

Automated programming for robotic additive manufacturing applications can be generated from CAD models and subsequently modified with minimal effort to adjust for all process based parameters

  • Fast process implementation
  • Easy and error free robotic programming
  • Optimal use of the robots kinematics for superior motion control
  • Visual validation by simulating material buildup
robotmaster_3_KV

Robotic Deburring

Overview

Robotmaster® can be used to generate a robot program for deburring rough edges of machined parts or gears, or for any other process that requires smoothing of edges or surfaces using a variety of tools and techniques including mills, rotary files, abrasive disks, brushes and pads.

Advantages for Robotic Deburring Applications

Robot programming for deburring gears or other machined parts can be generated automatically from the CAD model and subsequently modified with minimal effort to adjust for:

  • Change of cutter shape
  • Diameter of cutter
  • Depth of cuts
  • Number of cuts
  • And many additional
  • Ability to program and manage tool tilt directions for optimal surface contact increasing the surface finish quality and tool life
  • Tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maximize welding robot reach
  • Joint repositioning tools can be used to easily control the robot configurations and wrist winding/unwinding for optimal deburring trajectories
  • Joint repositioning tools can be used to easily control the robot configurations and wrist winding/unwinding for optimal milling trajectories
  • Ability to program, simulate and use multiple robotic deburring tools
  • Calibration tools that compensate for actual part setup
robotmaster_4_KV

Robotic Dispensing

Overview

Robotmaster® can be used for programming the robotic dispensing of adhesives and seals.

Advantages for Robotic Dispensing Applications

  • A CAD/CAM robotics program for dispensing of seals and adhesives can be generated automatically from a CAD model and subsequently modified with minimal effort to adjust for bead size, nozzle or applicator tip diameter
  • Seal paths can be programmed directly using the groove geometries in the CAD model for fast and accurate dispensing
  • Ability to automatically activate/deactivate the applicator
  • Tool orientations can be managed automatically to optimize the CAD/CAM robotics program for minimal wrist rotation and maximize robot reach
  • Joint repositioning tools can be used to easily control the dispensing robot configurations and wrist winding/unwinding for optimal milling trajectories
  • Calibration tools that compensate for actual part setup
robotmaster_5_KV

Robotic Surface Grinding and Finishing

Surface grinding and finishing, such as sanding and polishing, are time-consuming and labor-intensive processes that require the operator to have stamina and technical skill to perform manually.

Overview

Robotmaster® can be used to program part to tool configurations commonly used for grinding and finishing applications. Part to tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maintaining constant orientation between the part edge and the tool.

Key grinding and finishing features

  • Automatically generate paths from the CAD model
  • Ensure program feasibility on large parts with complex paths
  • Manipulate process-specific parameters such as feed-rates, RPM, forces, passes, penetration depth etc., with ease
  • Control tool orientations for optimal surface contact
  • Optimize the program path to avoid errors and collisions
  • Visualize depth during simulation
  • Achieve consistent, accurate, high-quality finishes, and scratch patterns
  • Eliminate the need to rework parts
  • Reduce programming time from days to minutes
  • Maximize robotic profitability

Surface grinding and finishing applications available via Robotmaster include

  • Sanding
  • Shot peening
  • Grinding
  • Hammer peening
  • Surface conditioning
  • Laser hardening
  • Texturing
  • Laser abrasion
  • Polishing
  • Media blasting
  • Buffing
  • Linishing
robotmaster_6_KV

Robotic Machining

Robotic machining and milling offers versatility to create simple or complex parts of any size with lower equipment and operating costs.

Overview

Robotmaster® harnesses the full power of robots, without the programming complexity, by using a unique robot specific CAD/CAM approach to automatically drive milling robots.

Advantages for robotic machining and milling applications

Automated milling programming for robotic machining applications can be generated from CAD models and subsequently modified with minimal effort to adjust for:

  • Change of cutter shape
  • Diameter of cutter
  • Depth of cuts
  • Number of cuts
  • Automated generation of roughing and finishing programs
  • Memory management output for long programs
  • Tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maximize robot reach
  • Joint repositioning tools can be used to easily control the robot configurations and wrist winding/unwinding for optimal milling trajectories
  • Ability to program, simulate and use multiple tools
  • Calibration tools that compensate for actual part setup
robotmaster_7_KV

Robotic Paint/Spray Coating

Robots can precisely control spray angle, speed and flow intensity for complete and consistent coverage over complex surfaces.

Overview

Robotmaster® simulates coverage using spray parameters to automate the programming of optimized paths, ensuring precise coverage over all surfaces with minimal effort.

Advantages for robot painting and spray-coating applications

Spray-coating programs for robots can be generated automatically from the CAD model and subsequently modified with minimal effort to adjust for:

  • Change of spray shape
  • Nozzle diameter
  • Nozzle to part distance
  • Depth of passes
  • Number of coats
  • Entry/exit can be managed to extend automatically beyond the CAD model
  • Automatically manage and change the distance between steps without re-programming the part
  • Even step distances ensure spray consistency
  • Tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maximize robot reach
robotmaster_8_KV

Surface Treatment

Overview

Robots produce consistent, high-quality surface finishing and hardening with greater throughput in the face of a worldwide shortage of skilled surface finishing craftsmen. Robotmaster® rapidly creates specialized robot paths directly from the CAD model using process knowledge to fine-tune for optimum surface finish and hardness delivering predictable results.

Robotmaster has pioneered in offering specialized, easy and highly optimized programming tools for robotic surface treatments including:

  • Shot peening
  • Media blasting
  • Laser hardening
robotmaster_9_KV

Robotic Trimming

Robot work cells are flexible cost effective solutions for cutting complex shapes on 2 or 3D surfaces using for cutting, routing, trimming or compliant knife tooling, with high speed and precision, without additional finishing steps.

Overview

Robotmaster® automatically programs smooth error-free tool motion and transitions, exploiting your cutting technology parameters to cut accurate shapes and true arcs, and flexible control of external axes.

Advantages for trimming applications

Robot programming for trimming and cutting paths can be generated automatically from the CAD model and subsequently modified with minimal effort to adjust for:

  • Diameter of cutter
  • Depth of cut
  • Number of cuts
  • Tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maximize robot reach
  • Ability to manage and optimize entries and exits
  • Ability to automatically activate/deactivate spindle or tool
  • Joint repositioning tools can be used to easily control the robot configurations and wrist winding/unwinding for optimal trimming trajectories
  • Ability to program, simulate and use multiple tools
  • Calibration tools that compensate for actual part setup
robotmaster_10_KV

Welding

Robotic welding increases shop productivity and delivers high weld quality in the face of a worldwide shortage of skilled welders.

Overview

Robotmaster® overcomes programming barriers by automating welding paths and parameters, increasing throughput and consistency, regardless of batch size or part complexity.

Advantages for trimming applications

  • Robotic programming for welding can be performed automatically from the CAD programming model and subsequently modified with minimal effort to adjust for weld bead size and gun to part distance
  • Ability to program and manage gun tilt and rotation for optimal weld
  • Robot welding programming gives you the ability to automatically activate/deactivate the welding gun
  • Tool orientations can be managed automatically to optimize the program for minimal wrist rotation and maximize robot reach
  • Calibration tools that compensate for actual part setup

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